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Cream of the crop

Jane Thomson, MD of Softworx - an Infor partner - examines how the right technology can mean the difference between profit and loss in the dairy industry.


Johannesburg, 27 Mar 2017

Milk SA's industry report: "Dairy Digits", confirms that between January 2016 and November 2016, 459 000 tonnes of dairy were exported and 3 127 000 tonnes of milk were purchased locally. For those operating in dairy to take full advantage of the lucrative marketplace, it is vital that they're in the best shape possible; not only to pursue any expansion strategies, ensuring they're internationally competitive, but also to comply with a seemingly ever-increasing list of rules and regulations.

To succeed, dairy businesses need the ability and the agility to respond quickly and effectively to changing market dynamics. However, for an industry known for its complexity, not to mention the added complications that the inevitable short shelf lives of products bring, as well as the pricing pressure put on manufacturers by ongoing supermarket price wars, this is no easy feat, says Jane Thomson, MD of Softworx.

All is not lost, however. The implementation of advanced technology solutions can determine the difference between a profitable dairy business and a non-profitable one. It is essential to put the right systems in place to plan for, and indeed achieve, the necessary levels of growth at the right time. However tempting it might be to rely on old, familiar systems, this can often lead to incorrect or incomplete answers. Information from disparate systems can have disastrous consequences for a business, say, when it comes to a global distribution and traceability, for example. Industry-generic, siloed applications can't compete with business systems that provide enterprise-wide visibility at the click of a mouse.

By implementing the right, integrated business management solution, complexity can be made simple. This will address the very specific needs of the dairy industry, solving the challenges that short shelf life products bring, such as warehouse management, production forecasting, and inventory management, not to mention the issue of traceability and effective distribution. However, one-size-fits-all business applications are not good enough; they aren't capable of dealing with the nuances and unique requirements of the industry.

Unique systems are now available, which extend along the entire length of the dairy supply chain, managing the design, manufacture and distribution of dairy products. It's possible to optimise production plans fully, with a comprehensive, clear picture of order patterns that are based on accurate historical data and forecasts. With this information, production managers can make intelligent choices regarding production, making necessary changes quickly and effectively. This accuracy of forecasting and demand planning is vital in an industry where it's all too easy to either waste or under-produce a product if production planning isn't on point.

Traceability is another area in which dairy businesses can benefit from having the right solution in place. The pressing need for a rapid response to a recall, as well as the ability to monitor batches (both forwards and backwards along the supply chain) are just two of the traceability issues that keep dairy business owners awake at night. The right track and tracebusiness management system can more than handle all the necessary information (to include batch number, department, date, product characteristics, ingredients, testing, nutritional information, best before date, for example) - improving control and visibility over production, products and manufacturing and ensuring that vital speedy response to compliance requirements.

When it comes to recipe management, the right software solution can save the business a lot of hard work and needless worry too. Systems are available that can handle recipes to such a level of detail that if, for example, there is a change to a formula, it can recalculate that more of that ingredient will be needed to maintain the specifications of that product. This allows manufacturers not only to track precise costs, but enables the provision of accurate nutritional information too, providing all-important visibility for both retailers and consumers relatively easily. The most comprehensive solutions will then assess how this change will impact not only inventory, but also production and planning, enabling any necessary alterations to be made to schedules to accommodate this change.

It's not only in the realm of production that these dairy industry specific solutions can make a real difference. The pressure of cutting costs without impacting quality looms large over the dairy industry, forcing all-important efficiency savings. The joy of the new generation of business management systems is that they transcend departments, integrating the business completely by facilitating the real-time sharing of information between production, finance, warehouse, sales and inventory. It's only with this level of visibility across the organisation that dairy businesses can optimise processes and costs, seeking out those valuable efficiency savings without sacrificing quality.

The agility afforded by the real-time availability of business-wide information is vital for growth. Not only does it enable a dairy business to respond to (or even predict) changing market dynamics in a timely and efficient manner, but it gives the business the agility necessary to outperform its rivals, paving the way for the introduction of new products at a faster rate than ever before.

View the article here.

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Softworx

Softworx was founded in 1995 as Baan South Africa. In December 2000, it became a member of the EOH Group and in 2011 it was appointed as the only Infor Gold Channel Partner in sub-Saharan Africa. Softworx was then appointed as Infor Master Partner in 2014, one of only a few worldwide.

The company focuses on providing the right solutions to its customers. It delivers enterprise applications, enterprise resource planning (ERP) solutions, and drives extended best-of-breed solutions, including: supply chain planning, extended warehouse management, asset maintenance, product life cycle management, information management (BI, data warehousing and analytics), and enterprise performance management (financial planning, forecasting, budgeting, consolidation and governance).

For more information, please visit www.softworx.co.za.

Editorial contacts

Raynique Ducie
Perfect Word Consulting
perfectword@trinitas.co.za